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Vaisala - Warehouse Validation
Simple and accurate validation of warehouses - reduced downtime and set-up by up to 80% !
Within the pharmaceutical industry, temperate and humidity mapping has long been vital to the safe production of drug products. In recent years, however, the requirement for validation has extended to include storage facilities.
Warehouse Validation (Mapping) and Continuous Monitoring
The first question asked when procuring a new system for thermal validation is often "What downtime will we suffer and what set-up is required ?"
If the thermistor based Vaisala System is used, the answer is: „Next to nothing !“ Vaisalas warehouse mapping solution is so easy and simple to install, interruptions of the day-to-day operation are reduced to a minimum even in high use areas. The Vaisala Validation System allows precise temperature recording between -90°C and +90°C. Sensors are highly accurate and long term stable, eliminating many errors usually present when thermocouple validation methods are used.
Thermocouples - questionable and inaccurate
While it is common to validate pharmaceutical warehouses with thermocouple these are inefficient, difficult to maintain and their accuracy reduces significantly with every use. Thermocouple systems are expensive and time consuming to set-up. They are based on sensitive thermocouple wires which need to be installed throughout the facility interrupting the warehousing processes, and generally require an experienced validation expert and a diligent approach to achieve the required accuracy. Pre- and post-calibration are a must due to the fragile nature of the thermocouples which are easily damaged.
Vaisalas Warehouse Monitoring System - Designed for minimum handling and maximum precision
Vaisalas compact VL data loggers combined with „vLogVL“ software allow fast set-up (typically by a single staff member) without having to distribute thermocouple wires and the need to protect them during the project. The Vaisala System offers high accuracy, is available as a single integrated package and enables complete validation of the warehouse without interruption of the day-to-day operation.
The same data loggers that were used to validate the warehouse can then form a fully automated 24/7 warehouse monitoring system, including alarm notification via PC, e-mail or cell phone. Installation is easy and can be achieved in different ways through LAN, LAN with PoE or W-LAN.
"What we like best about Vaisalas data loggers is how quick and easy they are to install and use. While setting up a thermocouple system in a large warehouse can take up to three weeks, installing a Vaisala data logger system in the same space can be accomplished in just a few hours.
By using Vaisalas system instead of thermocouples, our customers can save somewhere around 60% - thousands of dollars - on the cost of thermal and humidity validation. And since much of the cost of thermocouple systems is in the wires themselves, the larger the facility, the greater the savings.
Occasionally clients who haven't used data loggers before express reservations about using them for mapping. But when they learn that they won't have to shut down their warehouses to install data loggers, and they see how much money they can save, they're convinced. Once they use them, they wouldn't think of using anything else. There's just no comparison between data loggers and other systems."